What is the difference between 100% cotton, dual blend, and tri-blend t-shirts?

When ordering custom screen printed or embroidered apparel, one of the biggest choices you’ll make is the type of shirt fabric. Customers often ask: “What’s the difference between 100% cotton, dual blend, and tri-blend t-shirts?”

Here’s a quick breakdown to help you choose the right option for your project.

100% Cotton T-Shirts

• Feel: Soft, breathable, and natural.

• Pros: Great for vibrant screen printing because cotton absorbs ink well. Comfortable for everyday wear.

• Cons: Shrinks more in the wash and wrinkles easily compared to blends.

• Best For: Classic promo tees, event shirts, or customers who prefer natural fibers.

Dual Blend (Cotton + Polyester)

• Typical Blend: 50/50 cotton and polyester (sometimes 60/40).

• Feel: Softer than basic cotton, with less shrinkage.

• Pros: More durable, wrinkle-resistant, and holds shape better. Print colors still look good but not quite as bold as 100% cotton.

• Cons: Not as breathable as pure cotton.

• Best For: Uniforms, athletic gear, and anyone wanting a longer-lasting, easy-care tee.

Tri-Blend (Cotton + Polyester + Rayon)

• Typical Blend: 50% polyester, 25% cotton, 25% rayon.

• Feel: Incredibly soft, lightweight, and slightly stretchy with a “vintage” look.

• Pros: Super comfortable, drapes well, and doesn’t shrink much. Perfect for fashion-forward or retail-quality shirts.

• Cons: Print colors appear softer and more muted compared to cotton. Usually costs more per shirt.

• Best For: Premium apparel lines, fundraising merch, or customers who want a stylish, trendy fit.

Final Takeaway

• Choose 100% cotton for bold prints and budget-friendly projects.

• Choose a dual blend for durability and comfort.

• Choose a tri-blend if you want the softest, trendiest shirts with a vintage look.

Looking for custom screen printing and embroidery in Columbus, Ohio? We can help you pick the perfect shirt for your needs and budget. Contact us today for a free quote!