What is plastisol?
If you’ve ever ordered a custom-printed t-shirt, chances are it was made with plastisol ink. But what exactly is plastisol, and why is it the most common choice in screen printing?
What Is Plastisol Ink?
Plastisol is a PVC-based ink widely used in screen printing. Unlike water-based inks, plastisol doesn’t dry until it’s cured under heat. This makes it easy to work with, reliable, and extremely versatile.
Why Printers Love Plastisol
Durability – Plastisol creates a thick, vibrant print that lasts through many washes.
Color Vibrancy – It sits on top of the fabric rather than soaking in, making colors pop.
Versatility – Works on cotton, blends, and dark garments when paired with an underbase.
Consistency – Since it doesn’t dry in the screen, it’s perfect for long runs without clogging.
Why Customers Love Plastisol
Bright, bold prints that stand out.
Long-lasting designs that don’t fade quickly.
Smooth finish — can be printed thick for a raised feel, or thinner for a softer hand.
Things to Keep in Mind
Plastisol can feel heavier than water-based inks if applied thick.
It requires proper curing — without it, prints can crack or peel.
Eco-conscious buyers sometimes prefer water-based inks for a softer, more breathable feel.
Final Takeaway
Plastisol is the workhorse of screen printing. It delivers vibrant, durable prints on everything from t-shirts to hoodies, making it the go-to ink for most custom apparel orders.
We primarily use plastisol for its reliability and bold results — but we also offer specialty inks like water-based and discharge when your project calls for a different look or feel.