Pros and cons of the 5 panel hat - VS - 6 panel hat…
When it comes to custom embroidered hats, one of the first decisions you’ll need to make is whether to go with a 5 panel hat or a 6 panel hat. Both are popular choices, but each has its own advantages and limitations when it comes to embroidery.
What Is a 5 Panel Hat?
A 5 panel hat has a single, wide front panel with no seam down the middle. This makes it especially popular for embroidery and printing.
Pros of 5 Panel Hats
Perfect for Embroidery – The seamless front panel gives you a large, smooth area for logos and designs.
Clean Look – Logos appear uninterrupted, without a center seam running through them.
Trendy Style – Often used in streetwear and promotional giveaways.
Cons of 5 Panel Hats
Limited Style Options – Fewer variations compared to traditional 6 panels.
Casual Look – May not be ideal for professional or corporate settings where a structured, classic cap is preferred.
What Is a 6 Panel Hat?
A 6 panel hat is the classic baseball cap style, built with two front panels that meet in the middle with a seam.
Pros of 6 Panel Hats
Classic, Structured Fit – The go-to style for sports teams and corporate uniforms.
More Options – Available in a wide range of fabrics, fits, and closures.
Professional Appearance – Great for businesses, teams, and retail brands.
Cons of 6 Panel Hats
Seam Interference – The center seam can make embroidery trickier, especially for small or intricate logos.
Reduced Design Area – Artwork may need to be adjusted to fit around the seam.
Which Should You Choose?
Choose a 5 panel hat if your design is detailed, large, or you want a modern, flat look.
Choose a 6 panel hat if you want the classic baseball cap style, structured fit, and a wider variety of options.
Final Takeaway
Both 5 panel and 6 panel hats work great for embroidery — it just depends on the look you’re going for. If you want a bold, uninterrupted design, a 5 panel is the way to go. If you’re after a timeless, structured cap, stick with the 6 panel.
Contact us today to learn more about 5 panel vs. 6 panel hats and get a free quote for your custom embroidered headwear.