5 Interesting Secrets of Embroidery

Embroidery might look simple when you see a finished logo on a polo or hat, but behind the scenes there are plenty of tricks, tools, and trade secrets that make embroidery such a fascinating craft. Here are five interesting secrets from the embroidery business you may not know:

1. Stitch Count = Price

When you order embroidery, pricing isn’t based on the number of colors (like screen printing) — it’s based on stitch count. A larger, more detailed logo means more stitches, which means more production time. That’s why left chest logos are often more cost-effective than oversized back designs.

2. Not All Threads Are Equal

High-quality embroidery shops often use premium threads like Madeira Polyneon because they’re colorfast, shiny, and resistant to fading. Cheaper thread can fray or fade after just a few washes — so thread choice matters for durability and looks.

3. Digitizing Is the Real Magic

Before a logo can be embroidered, it has to be digitized — converted into a file that tells the machine exactly where every stitch goes. This is where artistry comes in: a well-digitized logo will look sharp and professional, while poor digitizing can make even the best design look sloppy.

4. Solvy Is the Secret Weapon

Ever wonder how embroidery looks so crisp on towels, fleece, or textured fabrics? The secret is Solvy, a water-soluble topping that sits on top of the fabric during stitching. It prevents stitches from sinking into the material, leaving logos sharp and legible.

5. Not Every Logo Works Well

Some logos don’t translate well to embroidery. Tiny text, thin lines, or gradients often need to be adjusted so the design holds up in thread. A good embroidery shop will guide you through tweaks that keep your brand identity while ensuring a clean, professional finish.

Final Takeaway

Embroidery is equal parts art and science. From thread choices and stitch counts to digitizing and stabilizers, there’s a lot happening behind the scenes to make sure your logo looks great and lasts a long time. At [Your Business Name], we take pride in using the best techniques and materials so every stitch counts.

Contact us today to learn more about our embroidery process and see how we can bring your logo to life.